RA-90
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The RA-90 disk drive was the first Digital Equipment Corporation drive to be based on "thin film" technology. Prior to the RA90 all drives used "oxide" discs, which were an aluminum disk coated with a polyurethane binder resin in which gamma ferric oxide particles were inbedded.
Technics
Thin film disks, on the other hand, consisted of a metallic coating applied onto an aluminum substrate which had first been coated with a nickel-phosphate alloy (non magnetic) to add hardness to the soft aluminum substrate. The reason thin film disks could provide higher storage capacity has to do with the physics of magnetic recording. A plated or sputtered magnetic layer could be made much thinner than the coated urethane binder layer. Magnets don't like to be square, but rather rectangular. So, in the thin film one could place the magnetized domains much closer together whilst keeping the overall shape of the domain rectangular. This meant that adjacent magnetized areas of the disk surface could exist without cancelling each other out, or erasing the information recorded on the disk surface.
History
The technology was pioneered by Ampex Corporation in Redwood City, California based on a slow motion and still frame video recorder the company had developed in 1967. In 1982 Ampex built a factory in San Jose, California that produced the first thin film disks. When Ampex ran into financial difficulties, the pioneer of thin film disk technology, Marv Garrison (now deceased) left Ampex to join Digital's thin film disk facility in Colorado Springs. A long debate ensued at the time as to whether the magnetic layer on thin film disks ought to be sputtered or plated. Ampex and Digital settled on plating. However, in spite of the higher capital equipment investment required by sputtering, the latter proved in the long term to be the more reliable technology and remains as the industry standard today. It took Digital a long time to achieve adequate MTBF (mean time before failure) performance standards for the RA-90, which delayed its time to market sufficiently to be undersold by competitors, who, by then, had introduced smaller form factors (smaller disks) at higher capacities and greater reliability. RA-90 drives were built at Digital's 1 million square foot (93,000 m²) facility in Colorado Springs and the disks were made in Tempe, Arizona.